Simalube FAQ

1. How long before the Simalube® starts dispensing?

The step-less variable clock of the Simalube® allows settings from 1 to 12 giving up to 12 months operation at 20°C. The lubricators need to build enough pressure to move the piston overcoming internal resistance and the back pressure of the lubricant. Backpressure may be increased factors such as adaptors and fittings, mounting distance from lube point, internal space of the lube point.

 

2. What's the significance of the Simalube® patented gas producing dry cell compared to the electrolyte type lubricators?

The patented electro-chemical gas producing dry cell has the size of a button cell. The system does not need any external power.

No separate batteries to lose or replace.

Simalube® offers a simple solution to the temperature instability displayed by electrolyte/chemical gas generating systems. The more stable electrochemical gas producing system combined with the infinitely variable settings of between 1 and 12 months can even be adjusted while in operation. Simalube® offers the best value solution. The dispensing output is predictable through the working temperature between -20°C and 55°C.

Not limited to 40°C like common electrolyte system lubricators. There is no need for separate actuators to overcome extreme dispensing rate changes with small changes in ambient temperature.

Simalube® is a simple solution that offers predictable dispensing rates without introducing additional complexity, weight and expense of drive motors or powered lubrication systems. Fewer components, less opportunity for failures than a drive motor system.

The Simalube® dispensing rates varies for the temperature and size of the unit. Far less variability than an electrolyte type system.

 

3. How can I determine the correct dispensing rate for my application?

Simalube® users take one of three paths to determine the correct dispensing rate for their particular application.

Rule of thumb – some users estimate their lubricant needs based upon past manual dosages. The fully adjustable step-less clock of the Simalube® allows the user to change the dispensing rate on visual inspection or condition monitoring.

Specifications – Using the recommended application rate based on manufacturer specification and reference to the Simalube® Temperature / Output Rate chart. Adjustments are made for temperature and other operating conditions.

Calculation Pro - Simalube® has an advanced on-line calculator in which users input specific component details and operating condition. The calculator gives a recommended dispensing rate.

 

4. I have a special lubricant; can I stick with it and still use Simalubes® ?

ETS have a wide range of specialty and high performance lubricants and lubrication solutions. Our standard Simalube® grease and oil fills offer products chosen to deliver value. Our specialty products are chosen for excellent performance and ability to add value to the investment in the Simalube® single-point lubricator.

ETS also offer a custom fill solution so that users don’t have to change lubricant just to use Simalube® . Ask an ETS representative about custom fill conditions. We may already have it available for other users.

ETS product newsletters can keep you informed of new developments and technologies offering added value to users.

 

5. Simalube® are a labour saving device; won't variable settings and customising to each lubrication point undermine this benefit?

Simalube® single-point automatic lubricators do indeed reduce the requirement for labour applying lubricants frequently. A less frequent monitoring cycle provides the opportunity to change-out lubricators as required.

The risk of injury, training requirements and potential to miss critical points are alleviated with a systematic asset management approach aided by the ETS lubrication plan. Input your data into this MS Excel tool and it will indicate current status and change cycle, while providing a lubrication point record with Simalube® type and settings.

 

6. Environmentally friendly disposal, how is this different from the others?

Manufactured with recyclable components the Simalube® provides environmentally friendly disposal option. The dry cell gas generator can be safely separated for disposal as controlled waste. The used Simalube® retains only a gram of lubricant and not dangerous chemicals or gasses. This means the bulk of the unit avoids the costly controlled waste disposal process.

 

7. Is there enough pressure to remotely fit a Simalube® to my application?

The gas producing dry cell can generate pressure to 5 bar to effectively dispense oils or greases. This 2nd generation technology is applied across the Simalube® single-point automatic lubricator range.

As with and installation of automatic lubrication systems, there are limitations. The practicable length of a remote installation is influenced by a number of factors.

Consideration should always be given to the amount of restriction created by including accessories and fittings in the lubrication path. ETS recommend fittings and lubricants based on suitability for the application and to maximise Simalube® reliability.

 

8. Are the accessories and fittings available to suit my application?

The specialised Simatec fittings are purpose built to optimise delivery of lubricant to the application. Request a Simalube® brochure to see range of accessories alternatively consult with an experienced Simalube® dealer. An ETS representative can provide specialist experience for those hard to solve lubrication problems.

 

9. I need to justify a change to lubrication practices, can ETS help?

The simple answer is yes, ETS provide maintenance managers with the tools to show where the financial benefits are in their choice from the Simalube® product range.

Whether the decision is:

1. Manual vs Automatic lubrication.
2. Simalube® vs other type/brand.
3. Simalube® General Purpose vs Simalube® High Performance.

ETS work with customers to provide simple models of the real costs and benefits of their choice of lubrication solution.

ETS can also work with customers to provide detailed models demonstrating the real affect to the bottom line of their operation.

 

10. Why is it for many applications you recommend Matrix® grease over the general purpose greases even though it seems more expensive?

Matrix® grease lasts longer.

Combined with Simalube® the small extra grease cost allows users to safely extend clock settings and reduce their change-out frequency.

Whitmore’s Matrix® grease is chosen for its high performance and versatile application qualities. It is a Multipurpose grease that is highly recommended for difficult applications such as extreme pressure, water, heat, or chemical attack. Can be used to 400°F (200°C). Can be used in pins and bushes, wheel bearings, pumps and electric motors.

The calcium-sulfonate thickener does the job of Molybdenum Disulfide without the problems associated with solids which may clog automatic lubrication systems.

In many cases the superior Matrix® grease will actually cost less than a cheaper alternative so maximising the investment in Simalube® single-point lubricators.